180.407—Requirements for test and inspection of specification cargo tanks.

(c) Periodic test and inspection. Each specification cargo tank must be tested and inspected as specified in the following table by an inspector meeting the qualifications in § 180.409. The retest date shall be determined from the specified interval identified in the following table from the most recent inspection or the CTMV certification date.
Compliance Dates—Inspections and Test Under § 180.407(C)
Test or inspection (cargo tank specification, configuration, and service) Date by which first test must be completed (see note 1) Interval period after first test
External Visual Inspection:
All cargo tanks designed to be loaded by vacuum with full opening rear heads September 1, 1991 6 months.
All other cargo tanks September 1, 1991 1 year.
Internal Visual Inspection:
All insulated cargo tanks, except MC 330, MC 331, MC 338 (see Note 4) September 1, 1991 1 year.
All cargo tanks transporting lading corrosive to the tank September 1, 1991 1 year.
All other cargo tanks, except MC 338 September 1, 1995 5 years.
Lining Inspection:
All lined cargo tanks transporting lading corrosive to the tank September 1, 1991 1 year.
Leakage Test:
MC 330 and MC 331 cargo tanks in chlorine service September 1, 1991 2 years.
All other cargo tanks except MC 338 September 1, 1991 1 year.
Pressure Test:
(Hydrostatic or pneumatic) (See Notes 2 and 3)
All cargo tanks which are insulated with no manhole or insulated and lined, except MC 338 September 1, 1991 1 year.
All cargo tanks designed to be loaded by vacuum with full opening rear heads September 1, 1992 2 years.
MC 330 and MC 331 cargo tanks in chlorine service September 1, 1992 2 years.
All other cargo tanks September 1, 1995 5 years.
Thickness Test:
All unlined cargo tanks transporting material corrosive to the tank, except MC 338 September 1, 1992 2 years.
Note 1: If a cargo tank is subject to an applicable inspection or test requirement under the regulations in effect on December 30, 1990, and the due date (as specified by a requirement in effect on December 30, 1990) for completing the required inspection or test occurs before the compliance date listed in table I, the earlier date applies.
Note 2: Pressure testing is not required for MC 330 and MC 331 cargo tanks in dedicated sodium metal service.
Note 3: Pressure testing is not required for uninsulated lined cargo tanks, with a design pressure or MAWP 15 psig or less, which receive an external visual inspection and lining inspection at least once each year.
Note 4: Insulated cargo tanks equipped with manholes or inspection openings may perform either an internal visual inspection in conjunction with the external visual inspection or a hydrostatic or pneumatic pressure-test of the cargo tank.
Specification Test pressure
MC 300, 301, 302, 303, 305, 306 20.7 kPa (3 psig) or design pressure, whichever is greater.
MC 304, 307 275.8 kPa (40 psig) or 1.5 times the design pressure, whichever is greater.
MC 310, 311, 312 20.7 kPa (3 psig) or 1.5 times the design pressure, whichever is greater.
MC 330, 331 1.5 times either the MAWP or the re-rated pressure, whichever is applicable.
MC 338 1.25 times either the MAWP or the re-rated pressure, whichever is applicable.
DOT 406 34.5 kPa (5 psig) or 1.5 times the MAWP, whichever is greater.
DOT 407 275.8 kPa (40 psig) or 1.5 times the MAWP, whichever is greater.
DOT 412 1.5 times the MAWP.
(2) Cargo tanks used to transport petroleum distillate fuels that are equipped with vapor collection equipment may be leak tested in accordance with the Environmental Protection Agency's “Method 27—Determination of Vapor Tightness of Gasoline Delivery Tank Using Pressure-Vacuum Test,” as set forth in Appendix A to 40 CFR part 60. Test methods and procedures and maximum allowable pressure and vacuum changes are in 40 CFR 63.425(e). The hydrostatic test alternative, using liquid in Environmental Protection Agency's “Method 27—Determination of Vapor Tightness of Gasoline Delivery Tank Using Pressure-Vacuum Test,” may not be used to satisfy the leak testing requirements of this paragraph. The test must be conducted using air.
(4) After July 1, 2000, Registered Inspectors of specification MC 330 and MC 331 cargo tanks, and nonspecification cargo tanks authorized under § 173.315(k) of this subchapter must visually inspect the delivery hose assembly and piping system while the assembly is under leakage test pressure utilizing the rejection criteria listed in § 180.416(g). Delivery hose assemblies not permanently attached to the cargo tank motor vehicle may be inspected separately from the cargo tank motor vehicle. In addition to a written record of the inspection prepared in accordance with § 180.417(b), the Registered Inspector conducting the test must note the hose identification number, the date of the test, and the condition of the hose assembly and piping system tested.
Table I—In-Service Minimum Thickness for MC 300, MC 303, MC 304, MC 306, MC 307, MC 310, MC 311, and MC 312 Specification Cargo Tanks Constructed of Steel and Steel Alloys
Minimum manufactured thickness (US gauge or inches) Nominal decimal equivalent for (inches) In-service minimum thickness reference (inches)
19 0.0418 0.038
18 0.0478 0.043
17 0.0538 0.048
16 0.0598 0.054
15 0.0673 0.061
14 0.0747 0.067
13 0.0897 0.081
12 0.1046 0.094
11 0.1196 0.108
10 0.1345 0.121
9 0.1495 0.135
8 0.1644 0.148
7 0.1793 0.161
3/16 0.1875 0.169
1/4 0.2500 0.225
5/16 0.3125 0.281
3/8 0.3750 0.338
Table II—In-Service Minimum Thickness for MC 301, MC 302, MC 304, MC 305, MC 306, MC 307, MC 311, and MC 312 Specification Cargo Tanks Constructed of Aluminum and Aluminum Alloys
Minimum manufactured thickness In-service minimum thickness (inches)
0.078 0.070
0.087 0.078
0.096 0.086
0.109 0.098
0.130 0.117
0.141 0.127
0.151 0.136
0.172 0.155
0.173 0.156
0.194 0.175
0.216 0.194
0.237 0.213
0.270 0.243
0.360 0.324
0.450 0.405
0.540 0.486
[Amdt. 180-2, 54 FR 25032, June 12, 1989]

Code of Federal Regulations

Editorial Note: For Federal Register citations affecting § 180.407 , see the List of CFR Sections Affected which appears in the Finding Aids section of the printed volume and on GPO Access.