178.35—General requirements for specification cylinders.
(b) Inspections and analyses.
Chemical analyses and tests required by this subchapter must be made within the United States, unless otherwise approved in writing by the Associate Administrator, in accordance with subpart I of part 107 of this chapter. Inspections and verification must be performed by—
(1)
An independent inspection agency approved in writing by the Associate Administrator, in accordance with subpart I of part 107 of this chapter; or
(2)
For DOT Specifications 3B, 3BN, 3E, 4B, 4BA, 4D (water capacity less than 1,100 cubic inches), 4B240ET, 4AA480, 4L, 8, 8AL, 4BW, 39 (marked service pressure 900 p.s.i.g. or lower) and 4E manufactured in the United States, a competent inspector of the manufacturer.
(c) Duties of inspector.
The inspector shall determine that each cylinder made is in conformance with the applicable specification. Except as otherwise specified in the applicable specification, the inspector shall perform the following:
(1)
Inspect all material and reject any not meeting applicable requirements. For cylinders made by the billet-piercing process, billets must be inspected and shown to be free from pipe, cracks, excessive segregation and other injurious defects after parting or, when applicable, after nick and cold break.
(ii)
Obtaining a certified chemical analysis from the material manufacturer for each heat of material (a ladle analysis is acceptable); or
(iii)
If an analysis is not provided for each heat of material by the material manufacturer, by making a check analysis of a sample from each coil, sheet, or tube.
(iv)
Obtaining samples for all tests and check chemical analyses (Note: Recommended locations for test specimens taken from welded cylinders are depicted in Figures 1 through 5 in Appendix C to this subpart for the specific construction design.);
(vii)
Reporting volumetric capacity and tare weight (see report form) and minimum thickness of wall noted; and
(4)
Furnish complete test reports required by this subpart to the maker of the cylinder and, upon request, to the purchaser. The test report must be retained by the inspector for fifteen years from the original test date of the cylinder.
(1)
A cylinder may not be constructed of material with seams, cracks or laminations, or other injurious defects.
(2)
Metal attachments to cylinders must have rounded or chamfered corners or must be protected in such a manner as to prevent the likelihood of causing puncture or damage to other hazardous materials packages. This requirement applies to anything temporarily or permanently attached to the cylinder, such as metal skids.
(e) Safety devices.
Pressure relief devices and protection for valves, safety devices, and other connections, if applied, must be as required or authorized by the appropriate specification, and as required in § 173.301 of this subchapter.
(i)
The DOT specification marking must appear first, followed immediately by the service pressure. For example, DOT-3A1800.
(ii)
The serial number must be placed just below or immediately following the DOT specification marking.
(iii)
A symbol (letters) must be placed just below, immediately before or following the serial number. Other variations in sequence of markings are authorized only when necessitated by a lack of space. The symbol and numbers must be those of the manufacturer. The symbol must be registered with the Associate Administrator; duplications are not authorized.
(iv)
The inspector's official mark and date of test (such as 5-95 for May 1995) must be placed near the serial number. This information must be placed so that dates of subsequent tests can be easily added. An example of the markings prescribed in this paragraph (f)(1) is as follows:
DOT-3A1800
1234
XY
AB 5-95
Or;
DOT-3A1800-1234-XY
AB 5-95
Where:
DOT-3A = specification number
1800 = service pressure
1234 = serial number
XY = symbol of manufacturer
AB = inspector's mark
5-95 = date of test
(i)
The word “spun” or “plug” must be placed near the DOT specification marking when an end closure in the finished cylinder has been welded by the spinning process, or effected by plugging.
(3) Marking exceptions.
A DOT 3E cylinder is not required to be marked with an inspector's mark or a serial number.
(4)
Unless otherwise specified in the applicable specification, the markings on each cylinder must be stamped plainly and permanently on the shoulder, top head, or neck.
(6)
Other markings are authorized provided they are made in low stress areas other than the side wall and are not of a size and depth that will create harmful stress concentrations. Such marks may not conflict with any DOT required markings.
(g) Inspector's report.
Each inspector shall prepare a report containing, at a minimum, the applicable information listed in CGA Pamphlet C-11 (IBR, see § 171.7 of this subchapter) or, until October 1, 1997, in accordance with the applicable test report requirements of this subchapter in effect on September 30, 1996. Any additional information or markings that are required by the applicable specification must be shown on the test report. The signature of the inspector on the reports certifies that the processes of manufacture and heat treatment of cylinders were observed and found satisfactory.
(h) Report retention.
The manufacturer of the cylinders shall retain the reports required by this subpart for 15 years from the original test date of the cylinder.
[Amdt. 178-114, 61 FR 25942, May 23, 1996, as amended at 66 FR 45185, Aug. 28, 2001; 67 FR 51652, Aug. 8, 2002; 68 FR 75748, Dec. 31, 2003]