571.209—Standard No. 209; Seat belt assemblies.

S1. Purpose and scope. This standard specifies requirements for seat belt assemblies.
S2. Application. This standard applies to seat belt assemblies for use in passenger cars, multipurpose passenger vehicles, trucks, and buses.
S3. Definitions. Adjustment hardware means any or all hardware designed for adjusting the size of a seat belt assembly to fit the user, including such hardware that may be integral with a buckle, attachment hardware, or retractor.
Attachment hardware means any or all hardware designed for securing the webbing of a seat belt assembly to a motor vehicle.
Automatic-locking retractor means a retractor incorporating adjustment hardware by means of a positive self-locking mechanism which is capable when locked of withstanding restraint forces.
Buckle means a quick release connector which fastens a person in a seat belt assembly.
Emergency-locking retractor means a retractor incorporating adjustment hardware by means of a locking mechanism that is activated by vehicle acceleration, webbing movement relative to the vehicle, or other automatic action during an emergency and is capable when locked of withstanding restraint forces.
Hardware means any metal or rigid plastic part of a seat belt assembly.
Load-limiter means a seat belt assembly component or feature that controls tension on the seat belt to modulate the forces that are imparted to occupants restrained by the belt assembly during a crash.
Nonlocking retractor means a retractor from which the webbing is extended to essentially its full length by a small external force, which provides no adjustment for assembly length, and which may or may not be capable of sustaining restraint forces at maximum webbing extension.
Pelvic restraint means a seat belt assembly or portion thereof intended to restrain movement of the pelvis.
Retractor means a device for storing part or all of the webbing in a seat belt assembly.
Seat back retainer means the portion of some seat belt assemblies designed to restrict forward movement of a seat back.
Seat belt assembly means any strap, webbing, or similar device designed to secure a person in a motor vehicle in order to mitigate the results of any accident, including all necessary buckles and other fasteners, and all hardware designed for installing such seat belt assembly in a motor vehicle.
Strap means a narrow nonwoven material used in a seat belt assembly in place of webbing.
Type 1 seat belt assembly is a lap belt for pelvic restraint.
Type 2 seat belt assembly is a combination of pelvic and upper torso restraints.
Type 2a shoulder belt is an upper torso restraint for use only in conjunction with a lap belt as a Type 2 seat belt assembly.
Upper torso restraint means a portion of a seat belt assembly intended to restrain movement of the chest and shoulder regions.
Webbing means a narrow fabric woven with continuous filling yarns and finished selvages.
S4. Requirements.
S4.1(a) Incorporation by reference. SAE Recommended Practice J211-1 rev. December 2003, “Instrumentation for Impact Test— Part 1 —Electronic Instrumentation,” is incorporated by reference in S5.2(j) and is hereby made part of this Standard. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR Part 51. Copies of SAE Recommended Practice J211-1 rev. December 2003, “Instrumentation for Impact Test— Part 1 —Electronic Instrumentation” may be obtained from the Society of Automotive Engineers, Inc., 400 Commonwealth Drive, Warrendale, PA 15096-0001. Copies may be inspected at the National Highway Traffic Safety Administration, Technical Information Services, 400 Seventh Street, SW., Plaza Level, Room 403, Washington, DC 20590, or at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call (202) 741-6030, or go to: http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
A Type 2a shoulder belt shall comply with applicable requirements for a Type 2 seat belt assembly in S4.1 to S4.4, inclusive.
5th percen- tile adult female 95th percentile adult male
Weight 46.3 kg 97.5 kg.
Erect sitting height 785 mm 965 mm.
Hip breadth (sitting) 325 mm 419 mm.
Hip circumference (sitting) 925 mm 1199 mm.
Waist circumference (sitting) 599 mm 1080 mm.
Chest depth 190 mm 267 mm.
Chest circumference:
Nipple 775 mm 1130 mm.
Upper 757 mm 1130 mm.
Lower 676 mm 1130 mm.
This seat belt assembly is for use only in [insert specific seating position(s), e.g., “front right”] in [insert specific vehicle make(s) and model(s)].
S4.2Requirements for webbing.
S4.3 Requirements for hardware.
S4.4Requirements for assembly performance.
S4.5 Load-limiter. (a) A Type 1 or Type 2 seat belt assembly that includes a load-limiter is not required to comply with the elongation requirements of S4.2(c), S4.4(a)(2), S4.4(b)(4) or S4.4(b)(5).
S4.6Manual belts subject to crash protection requirements of Standard No. 208.
(a) (1) A manual seat belt assembly, which is subject to the requirements of S5.1 of Standard No. 208 ( 49 CFR 571.208) by virtue of any provision of Standard No. 208 other than S4.1.2.1(c)(2) of that standard, does not have to meet the requirements of S4.2(a)-(f) and S4.4 of this standard.
(2) A manual seat belt assembly subject to the requirements of S5.1 of Standard No. 208 ( 49 CFR 571.208) by virtue of S4.1.2.1(c)(2) of Standard No. 208 does not have to meet the elongation requirements of S4.2(c), S4.4(a)(2), S4.4(b)(4), and S4.4(b)(5) of this standard.
S5. Demonstration procedures.
S5.1Webbing —(a) Width. The width of webbing from three seat belt assemblies shall be measured after conditioning for at least 24 hours in an atmosphere having relative humidity between 48 and 67 percent and a temperature of 23° ±2 °C. The tension during measurement of width shall be not more than 22 N on webbing from a Type 1 seat belt assembly, and 9786 N ±450 N on webbing from a Type 2 seat belt assembly. The width of webbing from a Type 2 seat belt assembly may be measured during the breaking strength test described in paragraph (b) of this section.
(e) Resistance to light. Webbing at least 508 mm in length from three seat belt assemblies shall be suspended vertically on the inside of the specimen track in a Type E carbon-arc light exposure apparatus described in Standard Practice for Generating Light-Exposure Apparatus (Carbon-Arc Type) With and Without Water for Exposure of Nonmetallic Materials, ASTM Designation: G23 81, published by the American Society for Testing and Materials, except that the filter used for 100 percent polyester yarns shall be chemically strengthened soda-lime glass with a transmittance of less than 5 percent for wave lengths equal to or less than 305 nanometers and 90 percent or greater transmittance for wave lengths of 375 to 800 nanometers. The apparatus shall be operated without water spray at an air temperature of 60° ±2 °Celsius ( °C) measured at a point 25 ±5 mm outside the specimen rack and midway in height. The temperature sensing element shall be shielded from radiation. The specimens shall be exposed to light from the carbon-arc for 100 hours and then conditioned as prescribed in paragraph (a) of this section. The colorfastness of the exposed and conditioned specimens shall be determined on the Geometric Gray Scale issued by the American Association of Textile Chemists and Colorists. The breaking strength of the specimens shall be determined by the procedure prescribed in paragraph (b) of this section. The median values for the breaking strengths determined on exposed and unexposed specimens shall be used to calculate the percentage of breaking strength retained.

Code of Federal Regulations

Note: This test shall not be required on webbing made from material which is inherently resistant to micro-organisms.

S5.2Hardware.

Code of Federal Regulations

Note: When attachment and other hardware are permanently fastened, by sewing or other means, to the same piece of webbing, separate assemblies shall be used to test the two types of hardware. The test for corrosion resistance shall not be required for attachment hardware made from corrosion-resistant steel containing at least 11.5 percent chromium or for attachment hardware protected with an electrodeposited coating of nickel, or copper and nickel, as prescribed in S4.3(a). The assembly that has been used to test the corrosion resistance of the buckle shall be used to measure adjustment force, tilt-lock adjustment, and buckle latch in paragraphs (e), (f), and (g), respectively, of this section, assembly performance in S5.3 and buckle release force in paragraph (d) of this section.

Code of Federal Regulations

Note: This test shall not be required on a nonlocking retractor attached to the free end of webbing which is not subjected to any tension during restraint of an occupant by the assembly.